{"id":2490,"date":"2026-03-18T18:35:00","date_gmt":"2026-03-18T10:35:00","guid":{"rendered":"https:\/\/freezedrymachinery.com\/?post_type=product&p=2490"},"modified":"2026-03-18T18:37:53","modified_gmt":"2026-03-18T10:37:53","slug":"high-efficiency-industrial-spiral-freezer-advanced-iqf-solutions-for-food-processing","status":"publish","type":"product","link":"https:\/\/freezedrymachinery.com\/tr\/product\/high-efficiency-industrial-spiral-freezer-advanced-iqf-solutions-for-food-processing\/","title":{"rendered":"Y\u00fcksek Verimli End\u00fcstriyel Spiral Dondurucu | G\u0131da \u0130\u015fleme i\u00e7in Geli\u015fmi\u015f IQF \u00c7\u00f6z\u00fcmleri"},"content":{"rendered":"

MATTON spiral dondurucu, \u00fcr\u00fcnleri d\u00f6nen bir tambur etraf\u0131nda dikey olarak ta\u015f\u0131mak i\u00e7in sarmal bir konvey\u00f6r band\u0131 kullanan ve b\u00f6ylece minimum zemin ayak izi i\u00e7inde \u00fcretim kapasitesini en \u00fcst d\u00fczeye \u00e7\u0131karan s\u00fcrekli, kompakt bir end\u00fcstriyel dondurma sistemidir. 45\u00b0C ila -50\u00b0C aras\u0131nda de\u011fi\u015fen s\u0131cakl\u0131klarda \u00e7al\u0131\u015fan spiral dondurucular, et, k\u00fcmes hayvanlar\u0131, f\u0131r\u0131nc\u0131l\u0131k ve s\u00fct \u00fcr\u00fcnlerinin y\u00fcksek hacimli Bireysel H\u0131zl\u0131 Dondurulmu\u015f (IQF) i\u015flemleri i\u00e7in idealdir.<\/p>\n

Temel \u00d6zellikler ve Avantajlar<\/h2>\n

Yerden Tasarruf Sa\u011flayan Verimlilik: Spiral dondurucular, birden fazla konvey\u00f6r katman\u0131n\u0131 dikey olarak istifleyerek ba\u015f \u00fcst\u00fc alan\u0131n\u0131 optimize eder ve \u00f6zellikle k\u0131s\u0131tl\u0131 zemin alan\u0131na sahip tesislerde do\u011frusal t\u00fcnel donduruculara g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha verimli alan sa\u011flar.
\nOptimum Hava Ak\u0131\u015f\u0131 ve \u00dcr\u00fcn Kalitesi: Yatay, d\u00fc\u015f\u00fck s\u0131cakl\u0131kl\u0131 hava ak\u0131\u015f\u0131, nem kayb\u0131n\u0131 en aza indirirken h\u0131zl\u0131 ve homojen dondurma sa\u011flar; \u00fcr\u00fcn b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur ve tutarl\u0131 IQF kalitesi sunar.
\nHijyenik Tasar\u0131m: Modern spiral dondurucularda tam paslanmaz \u00e7elik yap\u0131, d\u00f6k\u00fcnt\u00fc birikimini \u00f6nleyen kendinden istiflemeli konvey\u00f6r bantlar\u0131 ve entegre Yerinde Temizlik (CIP) sistemleri bulunur; bu da kat\u0131 g\u0131da g\u00fcvenli\u011fi standartlar\u0131na uygunlu\u011fu garanti eder.
\n\u00c7ok Y\u00f6nl\u00fc \u00c7al\u0131\u015fma: Esnek besleme ve \u00e7\u0131k\u0131\u015f konfig\u00fcrasyonlar\u0131 farkl\u0131 \u00fcretim d\u00fczenlerini destekler ve buz \u00e7\u00f6zme olmadan 144 saate kadar kesintisiz \u00e7al\u0131\u015fma sa\u011flanabilir.<\/p>\n

Spiral Dondurucu \u00c7e\u015fitleri<\/h3>\n

Mekanik: So\u011futulmu\u015f havay\u0131 tamamen yal\u0131t\u0131lm\u0131\u015f bir muhafaza i\u00e7inde dola\u015ft\u0131rmak i\u00e7in mekanik so\u011futma kullan\u0131r.
\nKriyojenik: Son derece d\u00fc\u015f\u00fck s\u0131cakl\u0131kta ultra h\u0131zl\u0131 dondurma elde etmek i\u00e7in s\u0131v\u0131 nitrojen (LN\u2082) veya karbondioksit (CO\u2082) kullan\u0131r.<\/p>\n

Spiral Dondurucu Kapasitesi<\/h3>\n

MATTON, hem \u00f6zelle\u015ftirilmi\u015f \u00fcretim kapasiteleri hem de standart modeller i\u00e7in destek sunmaktad\u0131r.<\/p>\n\n\n\n\n\n\n\n\n\n\n
\u0130sim<\/td>\nBoyutlar (m)<\/td>\n\u00d6rg\u00fc bant geni\u015fli\u011fi (m)<\/td>\nKurulu G\u00fc\u00e7 (kw)<\/td>\nSo\u011futma Kapasitesi (kw)<\/td>\n<\/tr>\n
DLX150<\/td>\n3.8<\/td>\n2.7<\/td>\n2.4<\/td>\n0.3<\/td>\n2.75<\/td>\n23<\/td>\n<\/tr>\n
DLX300<\/td>\n5<\/td>\n3.7<\/td>\n2.4<\/td>\n0.45<\/td>\n7.35<\/td>\n46<\/td>\n<\/tr>\n
DLX500<\/td>\n5.5<\/td>\n3.7<\/td>\n3.3<\/td>\n0.45<\/td>\n7.35<\/td>\n77<\/td>\n<\/tr>\n
DLX1000<\/td>\n6.8<\/td>\n5<\/td>\n3.36<\/td>\n0.6<\/td>\n15<\/td>\n155<\/td>\n<\/tr>\n
DLX1500<\/td>\n6.8<\/td>\n5<\/td>\n4.46<\/td>\n0.6<\/td>\n15.7<\/td>\n230<\/td>\n<\/tr>\n
DLX2000<\/td>\n7.2<\/td>\n5.3<\/td>\n5<\/td>\n0.65<\/td>\n20.2<\/td>\n310<\/td>\n<\/tr>\n
DLX3000<\/td>\n7.2<\/td>\n6<\/td>\n6.55<\/td>\n0.65<\/td>\n20.2<\/td>\n460<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

150kg\/h-6000kg\/h, according to the customer’s actual requirements and space limitation of non-standard design and manufacture.<\/p>\n

\u0130zolasyon K\u00fct\u00fcphanesi G\u00f6vdesi<\/b><\/h2>\n
Yal\u0131t\u0131m g\u00f6vdesi paslanmaz \u00e7elik poli\u00fcretan sandvi\u00e7 paneldir, panelin her iki taraf\u0131n\u0131n duvar kal\u0131nl\u0131\u011f\u0131 0,6 mm'dir, i\u00e7 poli\u00fcretan ithal y\u00fcksek bas\u0131n\u00e7l\u0131 k\u00f6p\u00fck makinesi ile y\u00fcksek bas\u0131n\u00e7l\u0131 k\u00f6p\u00fckt\u00fcr, poli\u00fcretan malzeme Alman \u00fcr\u00fcnlerinden yap\u0131lm\u0131\u015ft\u0131r ve dolum hacmi yo\u011funlu\u011fu \u2265 42kg \/ m'dir3<\/sup>, k\u00fct\u00fcphane panosu kal\u0131nl\u0131\u011f\u0131 S=120mm, k\u00fct\u00fcphane panolar\u0131 aras\u0131nda i\u00e7b\u00fckey-d\u0131\u015fb\u00fckey bir durdurma ba\u011flant\u0131s\u0131 vard\u0131r.<\/div>\n
K\u00fct\u00fcphane kap\u0131s\u0131 g\u00fc\u00e7lendirilmi\u015f bir yap\u0131dad\u0131r ve kap\u0131 ile kap\u0131 \u00e7er\u00e7evesi aras\u0131nda herhangi bir zamanda a\u00e7\u0131labilen bir elektrikli \u0131s\u0131t\u0131c\u0131 vard\u0131r; k\u00fct\u00fcphane kap\u0131s\u0131 otomatik sens\u00f6rl\u00fc manyetik anahtar ile donat\u0131lm\u0131\u015ft\u0131r.<\/div>\n
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\"K\u00fc\u00e7\u00fck
K\u00fc\u00e7\u00fck Ekmek Rulolar\u0131 i\u00e7in \u00c7ift Spiralli IQF Dondurucu<\/figcaption><\/figure>\n<\/div>\n
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Ana \u00c7er\u00e7eve<\/b><\/h2>\n

D\u00f6nen kafes kolon deste\u011finin ana \u00e7er\u00e7evesi, \u015faft, \u015fanz\u0131man di\u015flisi ve h\u0131zl\u0131 dondurma cihaz\u0131n\u0131n zinciri, QS, FDA ve benzerlerinin g\u0131da sertifikasyon gereksinimlerini kar\u015f\u0131layan SUS304 paslanmaz \u00e7elikten yap\u0131lm\u0131\u015ft\u0131r. Paslanmaz \u00e7elik k\u0131lavuz ray, \u00e7er\u00e7eve ile paslanmaz \u00e7elik konvey\u00f6r band\u0131 aras\u0131ndaki minimum s\u00fcrt\u00fcnme katsay\u0131s\u0131n\u0131 tam olarak garanti edebilen a\u015f\u0131nmaya dayan\u0131kl\u0131 polimer kompozit malzeme ile kaplanm\u0131\u015ft\u0131r. T\u00fcm yap\u0131sal par\u00e7alar tamamen kaynakl\u0131d\u0131r.
\n\u00d6rg\u00fc banda s\u00fcrt\u00fcnen t\u00fcm makaralar, tamburlar ve k\u0131lavuz raylar, paslanmaz \u00e7elik konvey\u00f6r band\u0131 ile aralar\u0131nda a\u015f\u0131nma direnci sa\u011flamak i\u00e7in ultra y\u00fcksek molek\u00fcler a\u011f\u0131rl\u0131kl\u0131 polietilenden yap\u0131lm\u0131\u015ft\u0131r.<\/p>\n<\/div>\n

\n
\"MATTON
MATTON DONDURUCU T\u00dcNELI\u0307<\/figcaption><\/figure>\n<\/div>\n
\n

Evaporat\u00f6r<\/b><\/h2>\n

Evaporat\u00f6r\u00fcn buharla\u015ft\u0131rma borusu ve kanat\u00e7\u0131klar\u0131n\u0131n tamam\u0131 paslanmaya kar\u015f\u0131 dayan\u0131kl\u0131 al\u00fcminyum ala\u015f\u0131mdan yap\u0131lm\u0131\u015ft\u0131r. S\u0131v\u0131 besleme ve \u0131s\u0131 de\u011fi\u015fim y\u00f6ntemleri geli\u015fmi\u015f ve verimlidir. Buharla\u015fma t\u00fcp\u00fc \u03c625 \u00d7 m2.2, kanat kal\u0131nl\u0131\u011f\u0131 0,4 mm ve y\u00fcksek flan\u015f 10-12 mm'dir. Paslanmaz \u00e7elik d\u0131\u015f \u00e7er\u00e7eve, dayan\u0131m gerilimi testi \u226524kg\/cm2<\/sup>, verimlili\u011fi s\u0131radan evaporat\u00f6rden 30% daha y\u00fcksektir.
\nEvaporat\u00f6r de\u011fi\u015fken kanat\u00e7\u0131k aral\u0131kl\u0131 bir tasar\u0131ma sahiptir, hava giri\u015findeki kanat\u00e7\u0131k aral\u0131\u011f\u0131 20 mm ve \u00e7\u0131k\u0131\u015ftaki kanat\u00e7\u0131k aral\u0131\u011f\u0131 10 mm'dir. Bu de\u011fi\u015fken kanat aral\u0131\u011f\u0131 yap\u0131s\u0131, evaporat\u00f6r \u00fczerinde d\u00fczg\u00fcn ve yava\u015f buzlanma sa\u011flayarak h\u0131zl\u0131 dondurucunun \u00e7al\u0131\u015fma saatlerinin s\u00fcreklili\u011fini uzat\u0131r.<\/p>\n<\/div>\n

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So\u011fuk Hava Sirk\u00fclasyon Sistemi<\/b><\/h2>\n
Dairesel hava so\u011futucu kabinin tasar\u0131m amac\u0131, en h\u0131zl\u0131 r\u00fczgar h\u0131z\u0131n\u0131 ve en k\u00fc\u00e7\u00fck r\u00fczgar bas\u0131nc\u0131 kayb\u0131n\u0131 elde etmektir. Y\u00fcksek performansl\u0131 fanlar s\u00fcrekli sirk\u00fclasyonlu hava ak\u0131\u015f\u0131 sa\u011flar. Kapal\u0131 d\u00f6ng\u00fc sirk\u00fclasyonlu hava kanal\u0131, p\u00fcr\u00fczs\u00fcz d\u00f6n\u00fc\u015f havas\u0131, d\u00fc\u015f\u00fck r\u00fczgar bas\u0131nc\u0131 kayb\u0131, h\u0131zl\u0131 donma h\u0131z\u0131 ve dondurulmu\u015f \u00fcr\u00fcnlerin d\u00fc\u015f\u00fck kuru t\u00fcketimi ile yatay bir hava ak\u0131\u015f\u0131 tasar\u0131m\u0131n\u0131 benimser.<\/div>\n
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Konvey\u00f6r Bant<\/b><\/h2>\n
The high-strength conveyor belt made of imported special equipment, the strength of the mesh belt reaches the strength standard of the American “Ashworth”. The surface is smooth and nice, and the service life is long. The mandrel is \u03a65, the chain piece is \u03b4=2, and the frozen product can be placed directly on the conveyor belt to freeze. The mesh belt is internally retractable. There are ribs on both sides of the chain. The height of the ribs is 12mm. The product is not easy to slip off the mesh belt. When the plate is frozen, the plate is not easy to slide out of the mesh belt and collide with other structures to cause a chuck. The mesh belt is made of food-grade SUS304 stainless steel, and ensure product hygiene requirements.<\/div>\n

So\u011futma Sistemi<\/h2>\n

Optimized Low-Temperature Performance: Specifically selected Bitzer models (e.g., the ECOLINE series or CSH\/OS. series) provide exceptional Isentropic Efficiency, ensuring a consistent “Refrigeration Capacity Required” (kW) even at evaporating temperatures as low as -40\u00b0C or -45\u00b0C.<\/p>\n

Kapasite Kontrol\u00fc ve Enerji Tasarrufu: CRII mekanik kapasite kontrol\u00fc veya Harici Frekans \u0130nvert\u00f6rleri (VFD) ile donat\u0131lm\u0131\u015ft\u0131r. Bu, sistemin so\u011futma \u00e7\u0131k\u0131\u015f\u0131n\u0131 ger\u00e7ek g\u0131da y\u00fck\u00fcne g\u00f6re ayarlamas\u0131na olanak tan\u0131yarak enerji t\u00fcketimini 20%'ye kadar azalt\u0131r.<\/p>\n

\u00c7oklu So\u011futucu Ak\u0131\u015fkan Uyumlulu\u011fu: Bitzer ile \u00e7al\u0131\u015fan \u00fcnitelerimiz \u00e7ok y\u00f6nl\u00fcd\u00fcr, standart HFC'leri (R404A, R507) ve gelece\u011fe d\u00f6n\u00fck uyumluluk i\u00e7in CO2 (R744) veya Amonyak (NH3) gibi \u00e7evre dostu se\u00e7enekleri destekler.<\/p>\n

Geli\u015fmi\u015f Koruma Sistemleri: Motor s\u0131cakl\u0131\u011f\u0131, faz s\u0131ras\u0131 ve ya\u011f bas\u0131nc\u0131 i\u00e7in entegre SE-B izleme \u00fcniteleri i\u00e7erir ve beklenmedik mekanik ar\u0131zalar\u0131 \u00f6nler.<\/p>\n

Teknik \u00d6zellikler & Temel \u00d6zellikler<\/h2>\n\n\n\n\n\n\n\n\n\n\n
\u00d6zellik<\/strong><\/td>\nTeknik Detay<\/strong><\/td>\n<\/tr>\n<\/thead>\n
Dondurma Kapasitesi<\/b><\/span><\/td>\n200kg\/saat - 6.000kg\/saat (\u00d6zelle\u015ftirilebilir)<\/span><\/td>\n<\/tr>\n
Gerekli So\u011futma Kapasitesi<\/b><\/span><\/td>\n\u00dcr\u00fcn entalpisi ve verimine (kW) g\u00f6re optimize edilmi\u015ftir<\/span><\/td>\n<\/tr>\n
So\u011futucu Ak\u0131\u015fkan Se\u00e7enekleri<\/b><\/span><\/td>\n\u0130le uyumlu Amonyak (NH3)<\/b>, CO2<\/b>, veya R404A\/R507<\/b> sistemler<\/span><\/td>\n<\/tr>\n
Kemer Malzemesi<\/b><\/span><\/td>\nG\u0131da s\u0131n\u0131f\u0131 SUS304 Paslanmaz \u00c7elik veya Y\u00fcksek Yo\u011funluklu Polietilen<\/span><\/td>\n<\/tr>\n
Kontrol Sistemi<\/b><\/span><\/td>\nHMI Dokunmatik Ekranl\u0131 Siemens\/Allen-Bradley PLC<\/span><\/td>\n<\/tr>\n
Hijyen Standard\u0131<\/b><\/span><\/td>\n\u0130le tam uyumlu GMP<\/b> ve FDA<\/b> Gereksinimler<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
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